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Questions about any of our package testing methods or procedures? Contact DDL — by e-mail or call
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Shock Testing

» Testing Services » Protocol Design » Documentation » Quality Assurance » Pricing & Terms

Packages and products must be evaluated on their ability to withstand hazards of transportation. DDL shock testing services replicate real-life shock environments to determine the package or product's level of fragility.

Shock occurs to a package or product when there is a change in velocity. When the package is dropped, the velocity immediately changes inducing shock.

Test Description
Accelerometers are placed on the critical components of the package. The package is then dropped from a pre-determined height according to the ASTM 3332 standard. Drop shock testing assesses how well the package is protecting the product inside.

Product Testing
The product is taken through 2 critical parameters (acceleration and velocity) to assess its fragility.

The product is subjected to varying degrees of acceleration and velocity. Acceleration/Velocity is gradually increased by a pre-determined amount until the product fails.

Package Testing
Shock testing is performed on a package to determine its fragility and how well it protects the product. Shock testing results help the manufacturer re-design the package.


ASTM D 4169 Shock Testing (Practice for Performance Testing for Shipping Containers and Systems)

Test Description
This method is used to predict the performance of new or redesigned packages when distributed by any mode of transport. Packages are subjected to a test plan of anticipated hazard elements (simulated by an ASTM test method) encountered in the distribution environment. A series of tests are conducted in sequence with the packaging unopened for inspection until completion of testing. The package is then opened and evaluated on its performance. The package will fail unless both the contents and the package have emerged from the testing in an acceptable condition according to standardization criteria.


ISTA 2a Shock Testing (Partial simulation performance test)

Test Description
This method challenges the capability of the package and the product to withstand transport hazards. It is used on packaged-products weighing 150 lb (68 kg) or less. ISTA 2a requires that the following shock testing services be performed:


  • Drop Shock Testing
    height varies with packaged-product weight
  • Alternative Incline (Conbur)
    Impact Velocity varies with packaged-product weight
  • Alternative Horizontal Impact
    Impact Velocity varies with packaged-product weight

    Sample Size:
  • Products
    The sample size can vary from 3-4 products to 20 - 25 products (depending on the
    value of the product)
  • Packages
    Only 1 package is required but we recommend testing 2-3 packages
    10200 Valley View Road, Suite 101
    Eden Prairie, Minnesota 55344
    tel: 952.941.9226     fax: 952.941.9318     1.800.229.4235
      3303 Harbor Boulevard, Suite B9
    Costa Mesa, California 92626
    tel: 714.979.1712     fax: 714.979.1721

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